How often should you change silencers to avoid downtime?

How often should you change silencers to avoid downtime?

Posted by Viktor Gustavsson

Silencers are often used in machines, to lower the sound that appears when compressed air is ventilated through the valve´s exhaust ports. This is important to make sure that the employees are not exposed to harmful noise. A lot of scientists and experts claim that noise is one of our biggest work environment problems. Therefore, it is important to eliminate the noise that is possible to affect. But, silencers can also lead to costly downtime if they are not replaced when necessary. Some companies choose to take away the silencers to minimize the risk of downtime, which has negative effect on both the work environment and the workers’ health. 

Silencers can more than halve the sound level 
With the right technique it is possible to take away almost all machine noise caused by compressed air. A machine is seldom equipped with just one silencer; it is usually equipped with several. The silencer divides the compressed air through a lot of small holes, that increase the sound frequency to levels that cannot harm or be heard by the human ear. With the help of silencers, it is common to be able to lower the sound level by 30-40 dB(A). This makes a big difference, since a decrease by 10 dB(A) is perceived as a halving of the sound level. This can thereby lead to:

  • a lower risk of hearing damage, such as tinnitus and hearing loss  
  • an improved working environment 
  • increased performance 
      

Old silencers can cause downtime 
Sooner or later the silencer has to be replaced. The flow through the silencer will continuously become lower due to dirt and particles that will clog the filer. A lower flow through the silencer can be a cause of: 

  • impurities in the compressed air 
  • dirt in the pipes or other parts of the system 
  • operating lubrication from the machine 

This is common in industry and hard to avoid. If the filter gets clogged, the compressed air cannot be evacuated creating the risk of a bigger counter pressure. A clogged silencer can cause big problems. Therefore, it is important to identify the silencers that are clogged and replace these with new ones. A clogged silencer can both lower the work capacity of the machine and cause downtime, but it is also a safety risk. If the pressure in the silencer gets too high, the silencer can explode.  
 

Which silencer do you need to change? 

IMG_6835.jpgWhen a downtime is planned, it can be good to examine all silencers and make sure to replace the ones that are clogged. This can seem to be an easy solution, but it can be hard to identify which silencers need to be changed. One solution is to change all of the silencers, both the ones that work and those that don’t, but this will cost the company more money than needed. To simplify the work there are silencers with built in warning indicators, that makes it easier to see which silencers are clogged and need to be changed. In this way the company does not have to change the silencers that still work.

Read more about silencers with warning indicators and how these can prevent downtime.

 

-10 truth about blowing with compressed air-

 

Viktor Gustavsson

Written by Viktor Gustavsson

Inbound Manager